WIRING
REPAIR
When replacing or repairing a wire or connector, it
is important that the correct gauge wire be used as shown in the
service manual wiring diagrams or in the following wire substitution
chart. The substitution chart shows the applicable gauge replacement
wire size that can be used if necessary to substitute for the original
gauge wire size.
Replacement Wire Size |
Original Wire Size |
Use 12
gauge |
For 12,
14 and 16 gauge wires |
Use 14
gauge |
For 14,
16 and 18 gauge wires |
Use 16
gauge |
For 16,
18 and 20 gauge wires |
Use 18
gauge |
For 18
and 20 gauge wires |
1. Disconnect battery negative cable.
2. Remove 1/2 inch of insulation from each end of the wire.
3. Place a piece of adhesive lined heat shrink tubing over one side of
the
wire. Make sure the tubing will be long enough to cover and
seal the entire
repair area.
4. Place the strands of wire overlapping each other (figure 1)
inside of the
splice clip.
5. Using crimping tool 05019912AA, crimp the splice clip and wires
together
(figure 2).
6. Solder the connection together using rosin core type
solder only
(figure 3). Do not use Acid
Core solder.
7. Center the heat shrink tubing over the splice joint
and heat using a heat
gun. Heat the joint until the tubing is tightly sealed and
sealant comes out
of both ends of the tubing (figure 4).
8. Secure the wire to the existing ones to prevent
chafing or damage to the
insulation.
9.
Connect battery and test all affected systems.
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